Custom Design Functional Test Interface Solutions for Industry

functional test interfaceWhen it comes to creating functional test interface solutions and fixtures for advanced technology businesses, there isn’t a one-size-fits-all approach. At EMC Technologies, we provide specialized solutions for wireless functional test fixtures and discretely wired fixtures to clients in a wide range of sectors. Printed circuit boards (PCBs) and electronic assemblies are utilized for performance verification, and we design and provide a variety of specialized test solutions for these applications (EAs). However, we also offer a variety of services for commercial applications, including medical, electronics, satellite TV/IP, telecommunications, networking, and consumer goods. The majority of the work we do is for the military and military defense contractors.

Custom Test Systems and Integration

We take great pride in the work we have done for our clients in creating highly specialized interface test adapters (ITAs) to assist such vital sectors as aerospace, defense, and military programs that are outsourced. We’ve been able to stay up to date on the newest testing techniques and be at the forefront of the electronic test business because to our solid history in high-tech, fundamental testing development. Our knowledge and experience have grown as a result of dealing with a wide variety of unique clients and difficult products, allowing us to provide our customers with unrivaled quality and creativity. Custom utility board PCB with additional loads and relays, redundancy interface with numerous connections to a single point, unique backplane PCB with power and ground connections, and special functional test interface solutions are just a few of the custom projects we have worked on with our clients.

Numerous specific test solutions can be supported by our wireless and covertly wired equipment.
Additionally, our design team has created a number of test adapters and test stations for the testing of microwave and radiofrequency (RF) circuit assemblies. In order to screen the unit under test (UUT) from electromagnetic interference, we use EMI-shielded gaskets and RF silicone to seal full six-sided metal enclosures with dynamic designs for these functional test fixtures. Additionally, we have used rigid coax cables, semi-rigid triple-shielded coax tensolite cables, SMA and BNC connectors, and PCBs made from Rogers Material in our designs. We have also used matched impedance traces in PCB design, radiofrequency rotary switches, RF power sensors, coax switches, and other bespoke features in our specialized custom functional testing projects.

Specialized Test Fixture Solutions

Our engineering and design teams at EMC Technologies go far beyond the simplistic methods employed by many other contract manufacturers and manufacturers. In order to offer each customer full-service contract design and manufacture in the real sense, we collaborate with them to determine their specific needs and requirements. Each project is handled as a whole by our team, which includes analyzing packaging restrictions, interface conditions, dimensioning and tolerance problems, environmental considerations, and mounting needs. The more information we have about the intended use of the finished product, including details about potential exposure risks and hazards related to temperature, moisture, and other environmental factors, the simpler it will be to create specialized functional testing solutions that deliver repeatable and consistent results.

We apply our expertise in electro-mechanical design to the sectors we serve through the efforts of our team of highly skilled and knowledgeable engineers. Custom functional test interface solutions are crucial to the success of the industrial, avionics, communications, medical, and military markets. We are able to generate designs of the highest caliber that are more quickly and cost-effectively manufactured thanks to our knowledge in this field. In-house machining and metal fabrication equipment, such as CNC milling centers, knee mills, lathes, drilling machinery, and sheet metal brakes, are available at our location. Aside from straightforward aluminum pieces and intricate, tight-tolerance parts, we have the unique ability to produce almost any machined part. Even without the assistance of a third party provider, our team can run high-volume parts or provide prototyping services for our clients. To discuss your needs for design, manufacture, and assembly, as well as full turnkey projects and machined prototypes made to order, speak with one of our sales engineers.

Functional Test Interface Solutions

Call our staff at 508-672-0808 to speak with someone directly about our services for customized functional test interface solutions. We are based in Southeast Massachusetts and service clients in the New England region as well as all around the nation and the world. To effectively serve the needs of our clients, we are ITAR Registered and ISO 9001: 2015 certified. Get a FREE estimate for our wireless and covertly wired fixtures and solutions for unique functional test fixtures by giving us a call right away.