contract manufacturingCustom functional test design and PCB design and assembly are just some of the areas that we focus on to meet the needs of our clients at EMC Technologies. However, we also offer contract manufacturing services, including built-to-print test adapters, custom cable and wiring services, engineering for interface test adapters, and much more. Our team of highly trained and experienced technicians have the skills necessary to fabricate just about anything that our clients require to meet the industry demands, specifications, and regulations to support custom test solutions. We go above and beyond to ensure that we have the talent and equipment necessary to provide the services that our clients need to achieve their testing goals. We work with our customers during the initial development phase to eliminate testing delays and improve the product to market deadlines.

Contact Manufacturing Services

Some of the areas where we have become quite proficient include contract manufacturing for printed circuit board (PCB) design, fabrication, assembly, and testing, a well as with electro-mechanical assembly. Our team can offer full in-house machining and metal fabricating services, and our state-of-the-art machine shop includes CNC milling centers, knee-mills, lathes, drilling equipment, and sheet metal brakes. As a result, we are able to fabricate nearly any machined part, from simple aluminum pieces to more complicated, tight-tolerance parts. Our engineers and technicians can also perform prototyping or run high-volume parts in-house if that is what the job requires.

We take pride in our ability to go far beyond the basic box approach that is offered by many other contract designers and manufacturers in the industry. We have taken steps to ensure that we can provide our customers with full-service contract design and manufacturing in its true meaning. Whether that means work with built-to-print test adapters, custom cable and wiring services, or advanced PCB design and assembly, we can do it all in-house. We address each project as a complete system, including the evaluation of package limitations, interfacing conditions, dimensioning, and tolerance issues, while focusing on any other areas that are necessary, such as environmental constraints and mounting requirements. We have applied our mastery in electro-mechanical design to meet the needs of clients who serve the medical, industrial, avionics, communications, and military markets to produce manufacturable world-class designs more effectively and efficiently.

PCB Design and Assembly

Our designs can be created to accommodate any requirements or specifications from the customer. Examples can include simple double-sided printed circuit board to very complex, multi-layer designs. We can accomplish contract manufacturing for PCB design directly from the customer’s requirements or develop them entirely in-house with our team at EMC Technologies based on the client’s needs. To best meet all requirements for PCB design and assembly, we offer our designs in the client’s choice of PADS or Allegro format. PCB design and assembly are an essential part of the contract manufacturing services we provide, and we are proud to deliver such integral support service to our clients when they need it the most.

Our work with PCB design and assembly helps us to increase the value of interface test adapter (ITA) design and manufacturing. It enhances our ability to improve signal integrity and repeatability to reduce debugging time and create faster, less expensive exact duplicates of ITAs for our clients. Other improvements as a result of our work with printed circuit boards include the better organization of relays, power and ground busses, and signal conditioning components. We have also made advancements in the areas of connector saver adapter cards to improve the ease-of-use for maintenance under high-volume testing. Contract manufacturing can include many different types of engineering, design, and production, depending on the industry that the client serves and any regulations that they have to meet.

Custom Cable and Wiring Services

Our technicians have the skills necessary to fabricate nearly any type of custom cable or wire. All EMC technicians are certified biannually to the J-STD-001 standard of excellence. Our cables are Mil-Standard or support best commercial practices. We offer automated cutting and crimping for increased quality and consistency, as well as continuity and Hipot testing, as well as other test-specific solutions, to ensure the best possible results. Our team is experienced with the most popular connections and contacts to ensure superior custom wiring solutions for all client needs. To learn more about these contract manufacturing services and other opportunities with EMC Technologies, give us a call at 508-672-0808 and speak with one of our sales engineers about your project needs.